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Plastic

Smart solutions to shape the plastic of the future

A solid application know-how, the result of over 50 years of experience in the sector, makes Gefran the reference point for the people who operate in extrusion, injection and blowing processes. Our solutions are born from listening to the real needs of the market and combine precision sensors, advanced automation and digital technologies into an integrated and scalable ecosystem. Process reliability, energy efficiency and simplicity of integration: every Gefran proposal is designed to offer concrete and sustainable value to the people who transform plastic into innovation.

Our case history


Plastic

Gefran and Frigosystem partnership for technical excellence in industrial processes thermoregulation

Plastic

Gefran and Bausano: tailored solutions in the name of applicational flexibility and efficiency

Plastic

Gefran and Macchi

Plastic

ICMA San Giorgio

Plastic

Frigosystem – Shared expertise for a unique solution

Plastic

Plastic Metal – Injection molding machines

Applications of our products


Requirements:

Requirement:

Enhancing Production Data

In today’s industrial context, companies aim to leverage data to improve efficiency, prevent failures, and reduce energy consumption. 

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Requirement:

Control of the extrusion process

Synchronous and centralised regulation of critical parameters (speed and synchronisation with the other motors of the screw line, temperatures, melt pressure) to guarantee process stability, the rheological quality of the product and operational efficiency. 

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Requirement:

Temperature control

Thermal stability of the molten polymer in every heating zone to ensure constant viscosity, dimensional consistency and surface quality. 

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Requirement:

Melt temperature measurement

Accurate monitoring of the temperature of the molten polymer before forming to ensure correct viscosity and process stability. 

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Requirement:

Flow control through the melt pump

Adjustment of the flow rate of the molten polymer downstream of the extruder to obtain dimensional consistency of the product and constant quality. 

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Requirement:

Dirty filter detection

Upstream/downstream pressure monitoring of the extruder filter to control the pressure on the device, in order to define manual or automated cleaning interventions. 

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Example

Gefran Services


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Electrical engineering and automation

Electrical engineering and automation

Comprehensive support in the design of electrical diagrams and the development of automation for machines and systems, thanks to specific know-how gained from over 50 years of experience in the plastics industry.

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Electrical panel construction

Electrical panel construction

Design and manufacture of customised electrical panels to ensure reliability and optimal integration with the customer's machines and systems.

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Installation of electrical panels and on-board wiring

Installation of electrical panels and on-board wiring

Installation service for electrical panels and their connection to all devices installed on the machine or plant (sensors, actuators, motors, resistors, measuring instruments, etc.).

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PLC software development and supervision systems

PLC software development and supervision systems

PLC programming solutions based on Gefran components, with the possibility of integrating third-party hardware on request, and development of SCADA and supervision systems to ensure advanced control of processes, temperatures, motors and energy consumption.

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Installation and commissioning of plants

Installation and commissioning of plants

Support in the final stages of the project: installation of systems, start-up and commissioning to ensure the correct functioning of production lines.

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Technical and after-sales support

Technical and after-sales support

Ongoing support service, with preventive and corrective maintenance, to ensure operational continuity and reduce machine downtime.

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Advanced remote assistance

Advanced remote assistance

New remote support tools (including smart-glasses vision systems) to diagnose and resolve problems remotely, reducing intervention times and costs.

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Integration with management systems (ERP/MES)

Integration with management systems (ERP/MES)

Possibility to connect machines and plants to legacy information systems to collect data, generate KPIs and support informed decisions, with the aim of optimising production.

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Max and Gaia IoT platform

Max and Gaia IoT platform

Industrial IoT platform, available both in the cloud and on-premise and installable directly at the edge, designed for machine servitisation and increased added value. It allows continuous, uninterrupted monitoring and production optimisation, all integrated into a single solution available both as a purchase licence and as a service managed by Gefran Soluzioni.

GRZ-H

Three-phase solid-state relays, 10 A to 75A

  • Zero-crossing voltage switching (ZC)
  • Overtemperature protection
  • Compact designs

WPA-A

Contactless linear position transducer with HYPERWAVE magnetostrictive technology

  • Strokes from 50 to 4000 mm
  • High precision and long life, aluminum profile with minimal footprint for industrial applications
  • Analog output interface (voltage or current), up to 2 cursors for position and speed measurement

G-Mation P6

Modular automation controller

  • Modular PLC based on IEC61131-3 standard
  • Integrated web server for local and remote visualization
  • Supports Docker architecture – advanced PLC functions, Industrial IoT connectivity, open-source applications

IE PLc

MELT pressure transmitter with IMPACT piezoresistive technology and no filling fluid

  • Performance Level “C”
  • Thick diaphragm and robust mechanics for long life and high reading stability
  • RoHS compliant, integrated Autozero function, accuracy up to ±0.25% FS
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