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ADP200

Overview

The new ADP200 inverter series represent an innovative concept in drive technology, the result of constant technological research and the know-how in plastics applications that the Gefran Group has acquired by working side by side with major sector players.
This new series has been engineered and developed to satisfy the real needs of plastics machine manufacturers and to provide them the best and most economically competitive innovations on international markets.
Based on full mechanical modularity, a powerful and “fully open” programming platform, and a specific PID algorithm for injection molding machine servopump control, the ADP200 offers completely flexible integration and high performance for plastics applications.

  • FOC closed loop
  • Single and multi-pump control
  • Precise pressure and flow control
  • High stability

Functions:

  • Self-tuning rotational and stand still of speed-current-flux regulators and motor data identification
  • PID function block for injection molding machine application
  • Flow and pressure limit control
  • Pressure sensor status control
  • Adaptive Feedforward
  • Automatic switchover between closed-loop speed and pressure control
  • Speed and pressure control loops tuning
  • Pump Rotation direction identification
  • Multipump convergent and divergent control
  • MODBUS and CANopen (on version –C) communication

Options/accessories:

  • LCD keypad with internal memory
  • Optional I/O card
  • 24 Vdc External power supply
  • SD card adaptor
  • Braking unit
  • Encoder expansion cards
  • External EMC filters
  • Braking resistors
  • Chokes

Description

Full vector Inverter from 7.5 kW up to 75 kW with special PID function for servopump hybrid injection machines

* Mains supply:
- 3 x 230-400 -480 VAC, 50/60Hz
* Motor ratings from 7,5kW (10Hp) to 75kW (100Hp)

* Certifications: CE, cULus

Features:

  • Motor type: Synchronous Motors
  • Regulation control mode: Vector control with feedback (Encoder expansion card mandatory)
  • Max Output frequency 300Hz
  • DC side choke integrated in ADP200-4300...5750 models.
  • AC side external choke mandatory in ADP200-5S550 and ADP200-5S750 models
  • EMC Filter Integrated in -F models (EN61800-3 category C2 and C3)
  • Dynamic Braking Module Integrated with external resistor (except ADP200-5750 model)
  • Overload management 170% x In (per 60 sec.), 200% x In (per 3 sec)
  • Multilanguage programming software
  • Advanced programming via MDPLC tool (IEC 61131-3 standard environment)
  • Integrated simplified programming keypad and optional keypad with multiple languages LCD display
  • 3 differential analog inputs:
    1 for pressure sensor:
    Voltage: 0…10 V or 0.1…10.1 V (3 wires)
    Current: 0…20 mA or 4…20mA (2 wires)

          2 for flow/pressure references or general purpose:
          Voltage: +/- 10 V
          Current: 0…20 mA or 4…20 mA

  • 1 Analog output: 0…10 V o 0~20mA /4~20mA
  • 6 Digital Inputs + enable
  • 2 Digital Outputs
  • 2 Relay Outputs
  • 1 motor protection input (compatible with PTC, KTY, Klixon)
  • RS485 Serial Line (Modbus RTU protocol)
  • Integrated CAN fieldbus communication (in –C version)
  • Speed feedback through Resolver card
  • Wide range of optional encoder cards
  • Integrated Slot for SD card
  • IP20 protection degree

*Above listed features represent standard configuration with EXP-IO-D8A4R2-ADP (I/O card) and EXP-RES-I1-ADP (resolver card)

Downloads for ADP200

ADP200 Brochure
Drive Overview, Guide to choices
4.0 Gefran product catalog
4.0 plastic application catalogue
ADP200 Synchronous, Function description and parameters list (fw 2.0.0)
Application, Pressure flow control for hybrid injection molding machines (V1_x_37_3)
Application, Pressure flow control for hybrid injection molding machines - Quick start (V1_x_37_3)
SoftScope 3, User manual
ADP200, Quick Start (fw 2.0.0)
Catalog ver. 2.47.0
GF_eXpress ver 1.9.20
SoftScope 3, Digital Scope (Ver. 3.0.0.0)
ADP200 Synchronous, Function description and parameters list (fw 1.X.1)
ADP200, Quick Start (fw 1.X.1)
Application, Pressure flow control for hybrid injection molding machines (V1_x_37_2)
Application, Pressure flow control for hybrid injection molding machines (V1_x_37_2)

Certifications for ADP200

EU Conformity declaration_ADP200
UL Certifications - ADL300 - ADL200 - ADL100 - ADP200

2D/3D Files

File 2d

ADP200 Size 5550_esa6094.dxf
ADP200 Size 5750_esa6095.dxf
ADP200 Sizes 2075_2110_esa6086.dxf
ADP200 Sizes 3150-3185-3220_esa6088.dxf
ADP200 Sizes 4300-4370-4450_esa6091.dxf
ADP200 Sizes 5S550-5S750_esa6098_1pf2.dxf
ADP200 Sizes 5S550-5S750_esa6098_2of2.dxf

File 3d

ADP200 Size 5550.igs
ADP200 Size 5750.igs
ADP200 Sizes 2075_2110.igs
ADP200 Sizes 3150-3185-3220.igs
ADP200 Sizes 4300-4370-4450.igs
ADP200 Sizes 5S55-5S750.igs
ADP200 Size 5550.stp
ADP200 Size 5750.stp
ADP200 Sizes 2075_2110.stp
ADP200 Sizes 3150-3185-3220.stp
ADP200 Sizes 4300-4370-4450.stp
ADP200 Sizes 5S55-5S750.stp

All files

ADP200.zip