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ADV200 System

Overview

The ADV200 System is a range of panel-mounted inverters designed as a compact, ready-for-use solution fully compatible with the maximum operating conditions of the drive.
During conformance testing, we therefore paid particular attention to ensuring absolute compliance of the panels with all legal requirements.

Savings in terms of installation space and assembly and commissioning times, the guarantee of functionality and certified compliance with legal requirements are the main advantages of the Gefran panel-mounted solution.

Special care was also taken in designing the HW to meet the requirements of the applicable standards relating to the servicing and maintenance of electrical panels. These specify the need to perform inspections at regular intervals and, in particular, to check the tightness of all power connection bolts and screws.

All power sections and the relative connections on Gefran panels can be accessed from the front. There is therefore no need for access from the back or for the use of any special tools.

Description

Inverter panels from 90 kW to 1.2 MW

3-phase power supply:

  • 400 V – 15% …. 480 V +10%
  • 500 V – 10% …. 690 V +10%
  • 50 Hz – 2% …. 60 Hz +2%

Line entry: bottom
Motor cable exit: bottom
Terminal board: bottom
Access: front
Colour: RAL 703
Protection rating: IP31 – IP54
Installation: 1,000 m a.s.l. (up to 2,000 m with derating)
Ambient temperature:

  • IP31 – 40°C (unless otherwise specified in the catalogue)
  • IP54 – 35°C (unless otherwise specified in the catalogue)

Approval and technical standards

  • CE: compliant with the EEC low voltage equipment directive
  • EMC: compliant with EEC directive – EN 61800-3
  • Panels built in accordance with IEC EN 50178 and IEC EN 60204-1

Versions

Panels are available with power ratings from 90 kW to 1.2 MW with standard input bridge or the “Active Front End” solution, in two main versions.

  • Ready to use
  • Basic

The “Ready to use” version is supplied as a complete panel ready to be installed. It includes the entire power section, from the automatic line circuit breaker to the motor connection bars, all the auxiliary circuits and controls needed to start a single-motor system, all of which are supplied as standard.

In the “Basic” version, the entire power section, from the automatic line circuit breaker to the output bars for connecting the motor, is supplied with the panel as standard. The appropriate auxiliary circuits can be added by the customer as required.

  • Sizing for low overload currents (Light Duty)
  • Sizing for high overload currents (High Duty)

Light Duty panels are designed to guarantee the rated current of the motor and an overload of 110% for 60 seconds every 300 seconds.
High Duty panels are designed to guarantee the rated current of the motor and an overload of 150% for 60 seconds every 300 seconds.

Standard equipment

Ready to use version

  • Automatic line circuit breaker with minimum voltage coil
  • Emergency circuit with safety relay
  • ADV200 inverters with integrated EMC filters (compliant with EEC Directive - EN61800-3)
  • Line choke (integrated as standard in ADV200 inverters up to size 132 kW, external for bigger sizes)
  • Fast-acting fuses to protect inverter modules for sizes from 400 kW in the High Duty version and 500 kW in the Light Duty version
  • Inverter fan unit power supply from size 160 kW in the High Duty version and 200 kW in the Light Duty version with overload switch
  • Motor fan unit power supply with overload switch
  • Auxiliary circuits with relative protection
  • Flashing “doors open” indicators
  • Controls on door:
    Machine ON button
    Power indicator lamp
    Reset alarm button
    “Local” or “Remote” switch
    “Local” motor operation button
    Motor running indicator lamp
    Stop motor button
    Alarm indicator lamp
    Emergency mushroom pushbutton
  • Inverter programming keypad on panel door

Basic version

  • Automatic line circuit breaker with minimum voltage coil
  • ADV200 inverters with integrated EMC filters (compliant with EEC Directive - EN61800-3)
  • Line choke (integrated as standard in ADV200 inverters up to size 132 kW, external for bigger sizes)
  • Fast-acting fuses to protect inverter modules for sizes from 400 kW in the High Duty version and 500 kW in the Light Duty version
  • Inverter fan unit power supply from size 160 kW in the High Duty version and 200 kW in the Light Duty version with overload switch.
  • Motor fan unit power supply with overload switch

Accessories (optional)

Gefran offers a range of accessories to meet the various requirements of the machines where the panels are installed.

  • EXP-SFTy-ADV safety card: designed to implement the STO (Safety Torque Off) function to prevent unexpected motor start-up.
    The card meets the requirements of the following new directives: Safety Integrity Level SIL 3 according to EN 61508 and EN 61800-5-2.
    The safety card can be used to implement a Category 0 emergency stop function when the drive is connected to the power supply, according to EN 60204-1.
    When ordering the safety card, please specify the required SIL so that the external circuitry can be engineered accordingly (for the Ready to use version only).
  • BUS interface: GDnet, CANopen, Devicenet, Profibus, Ethercat (Modbus RTU integrated as standard)
  • Expansion of digital and analog inputs/outputs
  • Encoder input/repetition card. Interfaces are available for TTL/HTL digital incremental encoders, Sinusoidal encoders, ENDAT/SSI/HIPERFACE absolute encoders.
  • Output chokes
  • Power contactor
  • PT100 relay
  • BUy dynamic braking module and braking resistors
  • Service plug with 10 A fuse
  • Service lamps inside panel
  • Passive harmonic filters
  • Dedicated EMC filter
  • Customised doors
  • One door free for use by customer
  • Anti-condensation elements
  • Cable entry/exit at top

Downloads for ADV200 System

Drive cabinets solution, ADV200 AC drives
GF_eXpress Catalog ReadMe
GF_eXpress UserGuide
KB-ADV Remoting kit
Catalog ver. 2.47.0
GF_eXpress ver 1.9.20
EDS file, CANopen (for ADV200 fw 1.X.0)
EDS file, CANopen (for ADV200 fw 6.X.0)
EDS file, CANopen (for ADV200 fw 7.X.0)
EDS file, CANopen (for ADV200 fw 7.X.7)
EDS file, DeviceNet (for ADV200 fw ≥ 6.X.X)
GSD File, Profibus (for ADV200 fw 1.X.0)
GSD File, Profibus (for ADV200 fw ≥ 6.X.X)
GSDML file, Profinet (for ADV200 fw ≥ 7.0.1)
XML file, Ethercat (for ADV200 fw 4.X.X)
XML file, Ethercat (for ADV200 fw ≥ 5.X.X)
ADV200 Asynchronous, Function description and parameters list (fw 7.X.11)
ADV200 Asynchronous, Function description and parameters list (fw 7.X.7)
ADV200 Synchronous, Function description and parameters list (fw 7.X.11)
ADV200 Synchronous, Function description and parameters list (fw 7.X.7)
ADV200-4, Quick Start (fw 7.X.11)
ADV200-4, Quick Start (fw 7.X.7)
ADV200-6, Quick Start (fw 7.X.11)
ADV200-6, Quick Start (fw 7.X.7)
Addendum ADV Size 7, R-PSM pre-charge card
Softscope, Digital Scope (Ver. 2.89)

Certifications for ADV200 System

EU Conformity declaration_LU3
EU Conformity declaration_ADV200-4 (sizes 1-2-3)
Profinet Certification no. Z10808 for: ADV200, ADV200-EH, ADV200-LC, ADV200-HO, ADV200-WA
Profidrive Certification no. Z30042 for: ADV200, ADV200-EH, ADV200-LC, ADV200-HO, ADV200-WA