Gefran Packaging Solution

         

Precious objects or everyday products, foods, drinks, powders, cosmetics and pharmaceuticals all share a common need: the right packaging. An elegant package offering total safety and hygiene can contribute to the success of consumer products.

Vertical and horizontal packaging machines, dosers, fillers, formers, cartoners, hot melt, and hot air are just some of the machines used for this purpose. Packaging machine automation has to satisfy demands for cycle speed, precision checking, and repeatability, plus careful attention to aesthetics of the packaged product.

All aspects of system control must mesh perfectly to achieve these goals. Gefran offers a complete range of products for packaging machine automation, including industrial sensors for the acquisition of physical variables, plus actuators such as solid-state relays and SIEIDrive drives.

These instruments perform the following functions:
    • Supervision
    • Control of remote I/Os
    • Complete automations based on PLC and Soft-PLC structures

Gefran's new "GF_VEDO" operator panels completely control the machine, and can be programmed with the PLC languages approved by IEC-61131-3 and with on-board or remote I/O boards. Integration of sensors with control, supervision and actuation to field is standard practice for Gefran, which has always integrated its products in turnkey solutions.


Applications
Vertical packaging machines
The main functions of vertical ("form-fill-seal") machines are:
    • Forming container to required dimensions by sealing heat-seal film on bottom and longitudinal side
    • Precise dosing of product
    • Closing by sealing top of bag
    • Final cutting

Gefran's measurement, control, and actuation devices optimize the packaging process, which demands speed, precision, and accurate control of variables.


 Longitudinal seal
Continuous longitudinal sealing of film with high dynamics and low thermal mass is managed by PID loops in series GFX4 4-channel controllers. The solid-state relays with on-board heatsink are equipped with a "fast cycling" control.

 Positioning, Change, Format
The sealer / cutter group is positioned according to the formats to be produced. Position is read with series PZ linear potentiometers or with a PC. GILOGIK II remote I/O modules feed the potentiometers and read position with 16 bit resolution.

 Transverse seal
The discontinuous transverse seal is managed by GFX4 controller loops.

 Machine cycle and operator interface
The machine cycle is managed by the Soft-PLC functions of the GF_VEDO industrial terminals, programmable with languages approved by IEC-61131. The graphics pages are available on TFT screens with 3,5" to 15" touch screen.

 Inputs/Outputs control
GILOGIK II modules control all of the machine's digital and analog inputs/outputs, including direct signals from potentiometers, load cells, and pressure sensors.

 Diagnostics, Alarms, Protections
Any breaks in heating resistances, temperature sensors, and power junctions are diagnosed by the processor in the controllers and immediately generate alarm messages. The GFX4 controller houses fuses and fuse holders.

TC1M / TR1M
     • Platinum thermocouples and resistance thermometers
     • Mineral oxide isolation
     • Thermoelements are isolated from the outer sheathing with compact powder in continuous metal sheathing

TC1 / TR1
     • Platinum thermocouples and resistance thermometers
     • Stainless steel sheathing soldered at one end
     • Single or double element with hot junction isolated or massed

ADV200
     • Inverter with field vector control
     • Power range: 0.75kW to 1.5MW
     • Programming in IEC-61131-3
     • Communication: Modbus RTU (Standard on board), CANopen, DeviceNet, Profibus

ADV20 / ADV50
     • Inverter with V/f control and Sensorless
     • Power range: 0.4kW to 11kW
     • Communication: Modbus RTU (Standard on board), CANopen, DeviceNet, Profibus

XVy-EV
     • Brushless drive
     • Power range: 0.75kW to 500kW
     • Programming in IEC-61131-3
     • Communication: Modbus RTU (Standard on board), CANopen, DeviceNet, Profibus

     

GEFRAN offers a wide range of components for automating primary processes in the wood industry, as well as complete solutions, from sensor to actuator, for work processes and coupling of materials, surface finishing, painting, and storage:
- displacement, force, pressure transducers for precise positioning of mechanisms (size settings, cutting, etc.) and machine parameter control systems.
- sensors, controllers, programmers and actuators for all processes with heating phases (spreading, gluing, drying, bending, edging, etc.), and for programmed control of ambient parameters (humidity and temperature) in seasoning systems.
- positioners and level indicators for sanders.
- configurable indicators to display (on the machine or control panel) other parameters such as input/rpm’s, pieces produced, etc.
Choosing GEFRAN means giving added value to your system in terms of production flexibility, precision and repeatability, guaranteed by components that can sustain a high number of cycles under harsh conditions.

GEFRAN SOLUTIONS FOR METALWORKING

GEFRAN offers a wide range of automation components for metalwork plants and machines, from melting to heat treatments, from deformation to surface finishing to cutting systems: - displacement, force, pressure transducers for precise positioning of mechanisms (for example, press rollers, tools) and machine parameter control systems - sensors, controllers, programmers and solid-state actuators for heat control and the running of temperature profiles (for example, in electric or gas furnaces for heat treatment of metals, washing and drying systems) - level indicators and positioners (for rollers, benders, sanders, etc.) - maximum/minimum alarm units for safety devices - configurable indicators to display (on the machine or control panel) other parameters such as input/rpm’s, pieces produced, etc. - phase angle power solid-state relays to control voltage on transformer primaries (for example, in the furnace industry, welding, etc.). - Gefran-Siei Servo drives for metal sheet cutting lines, including special software application for transversal cutting systems equipped with Feeder or Flying Shear.

» Feeder

FEEDER ROLL
The Feeder Roll is equipped with QL and HQL asynchronous motors (IP54 version) or HQLa asynchronous motors (IP23S version) complete with incremental encoder.
In highly dynamic applications, the Feeder Roll may be equipped with an SBM brushless motor and XVy-EV servo drive.
The motor is powered by an XVyA-EV servo drive that receives the encoder on the metric wheel as well as the motor encoder.
The Feeder control system is fully integrated in the drive
The drive is connected to the machine PLC via CANbus, GDnet, DeviceNet or Modbus.

BLADE FLYWHEEL MOTOR
The Flywheel Motor is powered by an AGy-EV drive. The drive is connected to the machine PLC via CANbus, DeviceNet or Modbus.


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» Flying Shear


CARRIAGE MOTOR
The Carriage is equipped with QL and HQL asynchronous motors (IP54 version) or HQLa asynchronous motors (IP23S version) complete with incremental encoder.
The motor is powered by an XVyA-EV servo drive that receives the encoder on the metric wheel as well as the motor encoder.
In highly dynamic applications, the carriage may be equipped with an SBM brushless motor and XVy-EV servo drive.
The Flying Shear control system is fully integrated in the drive.
The drive is connected to the machine PLC via CANbus, GDnet, DeviceNet or Modbus.

BLADE FLYWHEEL MOTOR
The Flywheel Motor is powered by a drive in the AGy-EV series. The drive is connected to the machine PLC via CANbus, DeviceNet or Modbus.


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Extruders and Extrusion lines

         

Gefran is a world leader in the field of automation solutions and industrial process controls. Gefran designs and produces sensors, systems, electronic components and drives intended for a wide variety of industrial markets and especially for plastic machines.

Its 30-year of experience lets Gefran offer the right solution for Extruders and complete extrusion lines of every kind:
    • Small laboratories Extruders
    • Compound Extruders production
    • Pipes and profiles production lines
    • Foils and sheets production lines
    • Plastic film production lines


Gefran products for Extrusion world



DIGISTAR II / GF_VEDO
Extrusion machine operator panels and control units able to display [SCADA] and manage [SoftPLC] the complete machine cycle.
     • wide range display (from 6,5" up to 15"), touch screen
     • compact and robust (high resistance to vibrations)
     • easy integration in standard Fieldbus networks (Ethernet, Modbus, CANopen)
GFX4
Remote and independent DIN rail multiloop controllers.
     • solid state relay with heatsink on board
     • current transformers on board
     • fuses and fuse-holders on board
     • easy integration in standard Fieldbus networks (Ethernet, Modbus, CANopen)
GILOGIK II
remote I/Os with Real-Time Ethernet, CANopen Fieldbus
2500
single loop controllers and display with alarms
GTS
solid state relay with heatsink
GLK67
IP67 remote temperature input

Gefran's wide range of sensors offer the ability to measure the primary process variables: position, pressure, force, temperature and humidity.
For example, the product portfolio for Melt pressure measurements includes:
     • mercury filled sensors for measurements up to 400°C
     • oil filled sensors (FDA approved) for measurements up to 315°C
     • NAK filled sensors (GRAS) for measurements up to 540°C
     • non filled sensors (IMPACT series) for measurements up to 350°C

In particular the IN and IE Melt pressure series is:
     • robust
     • reliable
     • modular
     • suitable for static and dynamic pressure

Moreover, the TR load cell family is specifically designed for plastic films tension control and a wide range of temperature sensors provides an accurate measurements for the control loop.

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The Gefran SieiDrive family is a wide range of Inverters and Servo drives, designed to control with high performances the asynchronous and synchronous motors applied in high end automation processes.
The enhanced features and flexibility of the "ADV200" AC Drive family, make suitable in several parts of the machines as: screw control, dosers, winders and cutters.

     • power range from 0.75kW up to 1.5MW
     • AC mains supply 3ph 400Vac...690Vac
     • Filed Oriented Control in open/closed loop

Main features:
     • communication via Modbus, Profibus, GDNet, CANopen and DeviceNet
     • integrated PLC under standard IEC 61131-3 (5 programming languages)
     • Configuration tool integrating a software oscilloscope with synchronous sampling (buffered) at 250µsec for an easy commissioning

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Download our documentations